Automatic Stocking System for Plastic Products


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ACS-EG.Decker
The first step toward an unattended factory

Mold clamping force

50 - 550ton

Servo driven traverse type robot supported

Possible link with Y-vic

Main usage, applicable molded products	General molded products (For large and thick products)

Stocking type	Multi-level stock circulation type with vertical 2 stages

Click on the above mark displays an explanatory page.

	Yushin palletsused
	Any size pallet (S, M, L, or LL) may be used. (Hi pallets and Mini pallets and Injection Fine-pallets cannot be used on the same machine.)

	Composite belt
	A composite belt is used for pallet transport. This keeps pallets in place in the transport unit and helps eliminate dust and contamination in the plant.

	Less space required / large-capacity stocking
	A pallet stacking system is used, enabling long-term automatic operation that requires a minimum of space.

	Optimized material flow around the molding machine.
	The pallet load and unload positions are on the clamp side of the molding machine, enabling a more organized and efficient plant layout.

	Y-MAPII supported
	The system is designed to work with Y-MAPII (Yushin Molding Automation Plant Package) making it easy to configure a network of control computers, and to carry out integrated operation with an Y-vic(automated guided vehicle). This contributes to a comprehensive, factory-wide automation system.

Power voltage

AC200V (50/60Hz)

Power consumption

3 phase AC200V 5A

Working pressure

0.5MPa

Maximum allowable pressure

0.8MPa

Air consumption

0.6 liter(Normal)/cycle

Driving method

Air cylinder / induction motor /

Control method

Sequence control

Applicable pallets

Hi pallets S, M, L, LL, XL3, XL4, / Mini pallets S, M, L
Injection-Hi pallets S, M, L, LL
Injection-Fine pallets S

Number of pallets stocked
(mini pallets do not come in LL or XL sizes)

S :	22 pallets 4 stacks
	(22 pallets 4 stacks) < 21pallets 4 stacks >

M :	14 pallets 4 stacks
	(13 pallets 4 stacks) < 12pallets 4 stacks >

L :	9 pallets 4 stacks
	(9 pallets 4 stacks) < 8pallets 4 stacks >

LL : 5 pallets

4 stacks

XL4 : 4 pallets

4 stacks*

XL3 : 3 pallets

4 stacks*

Pallet changing cycle time

6.0sec

Weight

600 (550kg) < 550kg >

Figures in ( ) are for Mini pallet type.
Figures in < > are for Fine pallet type.
* XL type needs modification.